Kawasaki KLR650 Installation Guide

 
Fig.1

Fig. 2

Fig 3

Fig 4

Fig. 5

Fig 6

1. Remove Side panels and turn signals from original luggage rack – disconnect wires Remove top of original luggage rack and install new turn signal bracket as shown in Fig 2.
2. Reinstall top of luggage rack
3. Remove seat mounting screw and forward luggage rack mounting screws (Fig 1.)
4. Remove top bolt from passenger foot peg and loosen bottom bolt (Fig.3)
5. Install pannier mounting bracket as shown in figs 1 and 3 – use existing bolts except upper rear mounting point (Fig.1) use supplied 8X50mm bolt
6. Cut out side panels as shown in Figs 4, and 6
7. Install bolts for rear cross brace and position center between license plate light and reflector – drill ¼” hole using cross brace as a guide.
8. Re-install turn indicators using supplied spacers between bracket and nut.

Use of Lock-tite or similar product is advised on all bolt threads
©2001,2002,2003 Moto-Sport Panniers Inc.